LOUISVILLE -- Sypris Solutions today said cost overruns led to a fourth-quarter loss of $1.5 million, despite a 56% hike in revenue to a record $121.7 million.

The company earned a profit of $3.4 million the Q4 2003.

For the year, net income was $7.4 million, down $700,000. Revenue rose 54% to a record $425.4 million.

The fourth quarter proved to be extremely difficult," said Jeffrey T. Gill, president and chief executive, in a statement. "The record increase in revenue was overshadowed by cost overruns that were incurred to increase manufacturing capacity, launch new programs and respond to shortages in material during a period of escalating customer demand."

Gill said he expected the problems to be rectified in the first six months of 2005.

"The outlook for continued growth remains positive, with net orders increasing 30% to $129.7 million during the quarter, resulting in an increase in net orders of 48% to a record $476.4 million," Gill said.

Backlog rose 26% to $249.8 million at the end of 2004, while new contract awards increased to a record $1.5 billion, from $639 million for the prior year.

Sypris Solutions is a diversified provider of technology-based outsourced services, including electronics manufacturing.

Revenue from its electronics group was $46.4 million in the fourth quarter, down 13% year-on-year and up 16% sequentially. The company launched new programs for aerospace and defense during the quarter. Gross profit declined to $6.2 million from $11.1 million last year and 8% sequentially.

For the year, electronics revenue fell 9% to $165 million, primarily reflecting lower shipments of federal data storage products and circuit card assemblies for an attack helicopter program and an end-of-life missile program. The company did see a 17% increase in revenue from test and measurement services. Gross profit declined to $28.4 million, from $36.3 million in 2003.