Circuits Assembly Online Magazine - White Papers

News

FEINFOCUS (Stamford, CT), a global supplier of Microfocus x-ray inspection systems and tube technology, has agreed to be acquired by COMET AG (Flamatt, Switzerland), a supplier of conventional x-ray tubes for non-destructive testing (NDT), security, analytics, food inspection/irradiation and semiconductor applications. FEINFOCUS is known for microfocus and nanofocus x-ray inspection for electronics assembly, semiconductor and medical device industries, as well as NDT and the emerging micro-electromechanical systems (MEMS) markets.

This acquisition represents a partnering of microfocus and conventional x-ray technology. A provider of sealed x-ray tube manufacturing, COMET will be acquiring a provider of demountable, or open, x-ray tube technology.

Both companies seek to capitalize on continuing opportunities from industry trends toward smaller feature sizes, 3-D computed tomography (CT) applications and the departure from film-based imaging.

FEINFOCUS chief executive officer Lance A. Scott said, "With well over 50 years' experience in high voltage/high vacuum x-ray tube manufacturing, COMET's proprietary know-how will accelerate FEINFOCUS' development of next generation microfocus and nanofocus X-ray technology. FEINFOCUS' proprietary system development know-how and award-winning service support will extend COMET's ability to offer proven sub-system solutions to its valued customer base."

Organizationally, there is little duplication between the two companies. FEINFOCUS will immediately expand its presence in Asia through COMET's Shanghai office and COMET will take advantage of FEINFOCUS' North American presence in Connecticut and California.

FEINFOCUS was founded in 1982 and is headquartered in Garbsen, Germany. COMET was founded in 1948. In 2003, COMET employed a staff of 245 in its headquarters and its three subsidiaries in the US, France and China.

www.feinfocus.com

www.comet.ch

FEINFOCUS (Stamford, CT) has introduced the COUGAR-VXP (Versatile X-ray Platform), a new modular x-ray inspection platform for maximum operator flexibility. The new platform addresses a broad range of inspection requirements throughout the industry, from basic failure analysis to high-end inspection for SMT production. The COUGAR-VXP was developed as a versatile X-ray inspection solution to constantly changing market and application requirements in the worldwide electronics industries.

The basic platform provides for further equipment and accessory implementation, depending on the particular needs of the customer. The initial configuration includes a standard microfocus x-ray tube up to 160 kV, true x-ray intensity (TXI) Control, a standard four-axes manipulator, an advanced realtime image processing system and a standard realtime image chain with high-resolution 4 in. image intensifier and flat-screen monitor.

Users also have the option of adding features such as a more sophisticated manipulator system, CNC capability, higher-bit image chain, direct digital detector (DDD) and a multifocus x-ray tube up to 160 kV.

The platform features a small footprint (approximately 1 x 1 m); low system weight (approximately 1.450kg); and convenient front and side door service access.

An advanced surface-mount configuration is also available, featuring a higher-bit image chain with 16-bit realtime image processing, CNC capability, digital detector, and oblique viewing capability with AIM technology.

www.feinfocus.com

The Metcal (Menlo Park, CA) division of OK International has developed a flexible optical inspection system for use with large boards measuring up to 36 x 36 in. The VPI-1000-XL system is the latest addition to the company's range of optical inspection systems for inspection of array packages and surface-mount devices.

The system meets all inspection requirements on larger boards, which are becoming increasingly common in applications such as cellular base stations, data communications and network servers. It features four adjustable supports to hold round, rectangular, square or l-shaped printed circuit boards (PCBs) and has an articulating arm capable of spanning up to 24in., allowing it to cover a 36 x 36 in. board without requiring a lens change.

Metcal's NovaScope lens design is capable of moving through 90° left/right and 20° up/down, so operators can inspect under array packages with standoff heights as low as 0.002 in. (0.05 mm) and clearances of just 0.043 in. (1.1 mm) between components. The optical design is sharper and clearer - using 2/3 fewer optical elements to send a direct image to the high-resolution CCD camera.

The integrated optical design is a departure that moves beyond typical endoscopic systems and gradient lenses. While conventional designs relay an internal image repeated throughout the length of the endoscope, an approach requiring multiple sets of complex optical elements to perform the task, NovaScope has only one image: the image in front of the eyepiece.

In operation, the system floods the underside of a component with bright white metal halide light that replicates natural daylight, enhances the color rendering and produces images on the system's color LCD monitor. The lens looks underneath array packages to inspect each ball and its top and bottom connections. With a quick turn of the lens adjustment ring, operators can move through the underside of the device to check for defects such as bridging, cold solder joints, open circuits, excess flux, contamination and other process-related failures.

The unit can also be used for inspecting surface-mount devices and any other board feature without changing lenses. Apertures on stencils can also be inspected with ease.

A software tool completes the package, allowing users to measure, record, annotate, analyze and communicate component information. Images are displayed in real-time for a visual inspection of the soldering process, and they can be captured and stored for future reference or reports. Documents can also be emailed or archived for use in training, research and development or quality insurance.

www.metcal.com

The monthly order index compiled by the Electronic Components, Assemblies & Materials Association (ECA, Arlington, VA) continued its slow upward movement in March, creating hopes that profits will follow.

"We're continuing to see a gentle increase that is consistent with our conversations with manufacturing executives," said Bob Willis, ECA president. "The prevailing hope from manufacturers is that average selling price (ASP) will begin to rise in concert with sales."

According to Willis, manufacturers are reporting some isolated supply shortages, which could spur demand and raise ASPs. Recently, UBS Securities reported that multi-layer chip capacitor (MLCC) supply is expected to fall short of demand in the second half of 2004, which could create a 5 to 15% price increase. In other areas, however, even substantial growth will not ease price pressures. Market researcher IDC predicts a compound annual growth rate of 15% for LCD panels between 2003 and 2007, with 56% growth in 2004 alone. But, IDC predicts the market will be oversaturated during that period, leading to price erosion.

The ECA represents manufacturers and producers of passive and active electronic components, component arrays and assemblies, and materials and support services. It is a sector of the Electronic Industries Alliance (EIA), comprising more than 2,100 members that reportedly represent 80% of the $430 billion U.S. electronics industry.

www.ec-central.org

Self-laminating labels (SB) from Tyco Electronics (Harrisburg, PA), a business segment of Tyco International Ltd., can mark and identify wires and cables used in most
applications. The labels use thermal transfer technology for marking, employing a translucent vinyl film substrate with a permanent acrylic adhesive. The labels are supplied with a white printable area that is over-laminated upon application with the translucent portion of the label. The labels are used in a range of electrical and electronic application, as well as in factory automation and communications equipment.

The self-lamination of the labels protects the printed area from exposure to oil, solvents, water and abrasion. The labels conform to round, irregular or flexible surface and are suitable for use in applications where the cable or wire is flexed repeatedly. For added application flexibility, labels can be flagged around a wire compared to traditional wrapping.

SB self-laminating labels have a typical shelf life of two years and a service temperature of -40 to 82°C. The minimum application temperature is 10°C. These labels can be imprinted with the T308S or T312M thermal printers. Thermal transfer ribbons from Tyco Electronics are recommended.

www.tycoelectronics.com

The RO06plus oven from ESSEMTEC (Glassboro, NJ) offers the new possibility to run test cycles with a duration of up to 18 hours. This function is mainly used in the area of
component or material testing, for special curing applications or for
burn-in in temperature ranges up to 300° C.

The oven also offers the possiblity to solder printed circuit boards (PCBs) with standard or lead-free pastes. The integrated full convection chamber ensures low delta-t values and narrow process windows. The compact design allows oven use even in narrow locations like development or testing laboratories.

The motorized drawer moves the parts or PCBs automatically into the heating chamber as soon as the programmed base temperature is reached. After finishing the temperature cylces, the automatic drawer system moves the pieces out into an integrated cooling zone.

An additional N2 connection with integrated flow meter allows oven operation with an inert atmosphere.

Software records temperature profiles of the parts/PCBs, as well as the oven temperature itself, in real time. Protocols from the software can be saved, printed and compared with original profiles.

www.essemtec.com