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HEERBRUGG, SWITZERLAND – Electronics Manufacturing Services (EMS) provider, ESCATEC, has successfully integrated a UV light feature to its die bonder, significantly enhancing the precision and efficiency of the micro-assembly processes. This latest innovation underscores ESCATEC's commitment to pioneering sophisticated technologies that advance the electronics manufacturing industry.

The team at ESCATEC Switzerland have built a customized UV-curing system with two 365nm light sources on the die bond head of their Tresky T6000 fully automatic machine. This solution enables ESCATEC to achieve exact positioning of components and direct snap-curing required during the passive alignment process. The enhancement accelerates and improves the process of adhesive curing during the pick-and-place operations, streamlines the manufacturing process overall and boosts the accuracy of component placement, which is critical for the assembly of complex electronic parts.

Micro-assembly processes traditionally face challenges such as achieving high precision and managing adhesive curing times effectively. The UV light feature directly addresses these issues by significantly reducing the time required for the adhesive to set, which in turn, speeds up the entire assembly process.

The integration of UV light technology into ESCATEC's die bonding process brings several benefits to clients:

  • Increased Precision: The precise control over UV exposure ensures accurate placement and bonding of components, crucial to produce high-quality electronic devices.
  • Quality Improvement: Improved bonding techniques increase the durability and reliability of the finished products, meeting the high standards required in the electronics industry.
  • New possibilities: There are some chips that need to vibrate, such as piezos, which means they must ‘float’ in the air, for which this process is perfectly suitable.

This technology holds vast potential for various applications across multiple sectors, including medical devices, automotive electronics, and industrial electronics. Each of these industries benefit from increased precision and reliability in component manufacturing, which is now achievable with ESCATEC's UV-enhanced die bonder.

"This integrated UV light into our die bonder is a game changer for micro-electronics assembly," said Wolfgang Plank, Head of the MOEMS Department at ESCATEC Switzerland. "This innovation is a testament to our commitment to leading the way in micro-assembly technology and our continuous effort to meet and exceed our clients' expectations. We are excited about the new possibilities this technology opens for current and future applications."

The introduction of the UV light feature by ESCATEC represents a significant leap forward in micro-assembly technology, reinforcing the company's role as an innovator in the electronics manufacturing industry.

ESCATEC invites industry professionals and potential customers to witness firsthand the capabilities of its new technology. For more information or to arrange a demonstration, please contact ESCATEC.

PENANG, MALAYSIA – ViTrox, which aims to be the world’s most trusted technology company, is thrilled to announce its participation in NEPCON Asia 2024. The event will be held at Shenzhen World Exhibition & Convention Center (Bao’an) from November 6th to 8th at Hall 9, Booth #9E20.

NEPCON Asia provides ViTrox with the ideal opportunity to showcase its latest advancements in inspection solutions in Southern China. These innovations include the V310i Advanced 3D Solder Paste Inspection (SPI) Solution, V510i Advanced 3D Optical Inspection (AOI) Solution, V810i Advanced 3D X-Ray Inspection (AXI) Solution, V9i Advanced Robotic Vision (ARV) Solution, Industry 4.0 Manufacturing Intelligence Solutions (V-ONE) and VisionXpert Smart Code Reader Solution.

Explore the Groundbreaking Inspection Technologies of ViTrox:

The ViTrox V310i Advanced 3D Solder Paste Inspection (SPI), is designed for beginners and experienced operators. It offers enhanced solder detection capabilities through advanced technologies and comprehensive test coverage, leading to improved defect detection and optimal solder paste inspection results. The Ultra Smart Programming simplifies the parameter setup process and reduces human dependency. It provides faster programming for increased productivity, ensuring consistent and accurate solder paste inspection results. Additionally, the V310i 3D SPI streamlines the process with data-correlation features through V-ONE ONE View and its latest Advanced Closed-loop Machine-to-Machine capabilities across ViTrox’s SMT PCB Vision Inspection Platforms. The V310i 3D SPI is certified with IPC-CFX-2591 Qualified Products Listing (QPL).

Our award-winning V510i Advanced 3D Optical Inspection (AOI) incorporates Advanced Artificial intelligence (A.I.) Smart Technologies, such as A.I. parameter checker, A.I. recipe quality control, and A.I. fine-tuning, to achieve fully autonomous processes and reduce human dependency. Through AOI A.I. Smart Programming, users can achieve optimal program quality for accurate and consistent inspection results. Our A.I. integrated features are trained to comply with IPC standards when assigning algorithms. The A.I. Assisted Defect Review (A.I. VVTS) feature further automates defect verification in repair stations, delivering over 90% judgement coverage. Get in touch with our expert on-site to learn more about our powerful and robust AOI A.I. Solutions. The V510i 3D AOI has also been successfully certified under the IPC-CFX-2591 Qualified Products Listing (QPL). The V510i 3D AOI has been widely recognised for its outstanding performance, receiving multiple esteemed awards such as the 2024 New Product Introduction Award, 2023 Global Technology Award and 2023 Mexico Technology Award.

Our award-winning V810i Advanced 3D X-Ray Inspection (AXI) exceeds the conventional 3D X- Ray inspection, handling the largest and heaviest PCBs (up to 52” x 52” and 25 kg). Its innovative AXI Dual Lane solution enhances throughput by up to 50%, compared to the V810i AXI S2 Series, enabling simultaneous scanning of two boards for faster inspection. Equipped with the latest technologies and advanced inspection capabilities, the V810i 3D AXI provides comprehensive test coverage for joint inspection on PCBs with improved cycle times. With powerful 3D X-ray imaging and reconstruction methods, the V810i 3D AXI delivers high- definition, high-resolution X-ray images for accurate defect detection, especially for inspecting heavily shaded and non-uniformly shaded components. Alongside state-of-the-art test algorithms, the system offers fully autonomous process optimisation through A.I. integration, including A.I. VVTS that automates the defect buy-off process in repair stations, further boosting production yield and inspection accuracy. The A.I. VVTS covers over 90% for auto-judgement, reducing human intervention and enhancing precision across challenging and common pad inspections. Additionally, the V810i 3D AXI solution has earned IPC-CFX-2591 QPL validation, highlighting its commitment to industry-leading quality and performance standards. The V810i 3D AXI has also been acknowledged for its exceptional performance with notable industry awards, including the 2024 New Product Introduction Award and 2024 Mexico Technology Award, further reinforcing its industry-leading capabilities.

The V9i Advanced Robotic Vision Inspection (ARV) redefines flexibility in conformal coating and final assembly inspections. Its award-winning 6-axis COBOT design enables adjustable angle inspection up to 90°, reducing human judgement errors. The V9i ARV uses an Advanced CAD- less Smart Learning Algorithm to detect conformal coating defects and inspect screws, cosmetics, connectors and labels without needing CAD data. Recognised for its innovation, the V9i ARV has received the 2024 New Product Introduction Award, the 2021 Global Technology Award and the 2020 IPC APEX EXPO Innovation Award.

V-ONE, our Industry 4.0 Manufacturing Intelligence Solution, ensures seamless connectivity across the production line with real-time data visualisation. It features customisable drill-down charts and dashboards that enhance production efficiency with real-time insights and A.I. predictions. The AOI Intelligent Control Tower provides accurate data visualisation, real-time analysis across multiple lines and customised impact assessments to fine-tune production. V- ONE also monitors machine hardware and utilisation status for optimal performance.

Additionally, the ONE View feature offers data correlation across ViTrox’s SMT PCBA solutions (SPI, AOI, AXI), enabling real-time cross-referencing of inspection results and component images. With V-ONE, users gain full traceability to optimise production and ensure quality. In recognition of its cutting-edge capabilities, V-ONE was honoured with the Leadership in Smart Manufacturing Award, further reinforcing ViTrox’s leadership in Industry 4.0 technologies.

Our Innovative Integrated Industrial Embedded Solutions offer advanced capabilities to enhance production line automation. The VisionXpert Smart Code Reader (XS Series) delivers superior accuracy and efficiency in code reading. Additionally, our comprehensive solutions include Stepper Motor Controller & Driver Solutions, Light Source Controllers, High-speed I/O Cards and Light Source Customisations, providing a robust foundation for automation.

Don’t miss this incredible opportunity to connect with us at NEPCON Asia 2024! ViTrox’s experts will be on-site, ready to address all your questions and ensure a productive visit to our booth. Secure your preferred appointment time by registering through the registration link to meet with our field experts in person. For more information about our solutions, contact us at enquiry@vitrox.com 

ATLANTA – Koh Young Technology, the global leader in True 3D measurement-based inspection solutions, has been honored with the 2024 Service Excellence Award from Circuits Assembly—marking the third time in four years the company has achieved this distinction. The award is based solely on customer feedback, making it a particularly meaningful recognition of Koh Young’s dedication to service excellence.

Manufacturing engineers and technicians evaluated service performance across categories like dependability, responsiveness, technology, product value, integration, and overall satisfaction. Koh Young emerged as the top performer in each category, reaffirming its commitment to customer success.

In addition to its award-winning solutions, Koh Young supports customers through a network of Demo, Application, and Training Centers across the Americas, as well as a global infrastructure designed to provide best-in-class service. The company’s innovative culture drives both the development of cutting-edge inspection technologies and continuous improvement in customer support.

Koh Young’s approach extends beyond just providing high-performance equipment; it ensures customers maximize their production efficiency through comprehensive training, ongoing support, and regular updates. We designed the offices in Atlanta and Guadalajara specifically to enhance the customer experience, offering tailored training and support to ensure success with Koh Young’s advanced solutions.

Joel Scutchfield, General Manager of SMT Business Operations and Director of Sales at Koh Young America, commented, “We are honored to receive this recognition for the third time in four years. It’s a testament to the dedication of our team and the trust our customers place in us. At Koh Young, we pride ourselves on delivering not only innovative technology but also the exceptional support that helps our customers succeed. This award reflects our ongoing commitment to ensuring their success, and we look forward to continuing to raise the bar in customer service.”

With this latest award, Koh Young solidifies its reputation as a trusted partner in the manufacturing industry, helping customers optimize productivity and reduce costs with innovative, process-driven solutions. You can find out more about Koh Young and its solutions at www.kohyoungamerica.com or by visiting its global website www.kohyoung.com 

AUSTIN, TX – Austin American Technology (AAT) is pleased to announce its participation in both the SMTA Tampa Bay Expo on November 12, 2024, and the SMTA Space Coast Expo on November 14, 2024. These events mark the first co-branded display for AAT and Aqua Klean Systems (AKS), focusing on performance, technology and reliability.

Visitors to the AAT/AKS booth will explore innovative cleaning solutions designed to meet the evolving demands of the electronics manufacturing industry. Both expos provide a unique opportunity to engage with industry experts and learn about the latest developments in advanced cleaning and manufacturing technologies.

“At these expos, we are pleased to showcase how AAT and AKS complement each other to deliver top- tier performance,” said Todd Rountree, CEO at AAT. “These events offer an excellent platform to demonstrate our combined strength and pledge to reliability and innovation.”

Join us at these events to discover the future of cleaning.

SMTA Tampa Bay Expo
Date: November 12, 2024
Location: Largo Event Center, Largo, FL

SMTA Space Coast Expo
Date: November 14, 2024
Location: Melbourne Auditorium, Melbourne, FL

For more information about Austin American Technology and Aqua Klean Systems, please visit www.aat-corp.com 

NASHVILLE – KYZEN, the global leader in innovative environmentally responsible cleaning chemistries, will exhibit at the SMTA Tampa Expo and Tech Forum, scheduled to take place Tuesday, Nov. 12 at the Largo Event Center in Largo, FL and SMTA Space Coast Expo and Tech Forum on Thursday, Nov. 14 at Melbourne Auditorium in Melbourne, FL. The KYZEN Clean Team will be on-site at both events to provide information about aqueous PCB cleaning solutions AQUANOX A4625 and A4618.

KYZEN assists PCB manufacturers in meeting their unique cleaning challenges by providing cleaning chemistries to effectively remove flux residues from a variety of substrates. Miniaturization and the need for high reliability drives the technology behind every KYZEN cleaning solution.

AQUANOX A4625 is an aqueous inline cleaning solution designed to clean electronic assemblies in spray-in-air cleaning equipment. A4625 is highly compatible and cleans most solder pastes, lead-free and no-clean fluxes in addition to water-soluble soils. AQUANOX A4635 works well at low concentrations, allowing it a long bath life and is safe for multi-pass applications.

AQUANOX A4618 is a versatile aqueous in-line cleaning solution designed to clean all lead- free flux types, including no-clean and Pb-free residues. A4618 is a low VOC solution boasting an adjusted stabilizer package and is best used at low temperatures and concentrations.

KYZEN cleaning solutions address your cleaning challenges and will improve overall cleaning efficacy while remaining easy to use and cost-effective.

For more information, visit www.kyzen.com 

SINGAPORE – SP Manufacturing Pte Ltd., a leader in comprehensive electronic manufacturing services, is thrilled to announce the grand opening of its new factory in Senai, Malaysia, marking a significant milestone in the company’s journey. This state-of-the-art facility enhances the company’s operational resilience and positions SP Manufacturing to meet growing customer demand in the region.

The new factory reflects SP Manufacturing’s ongoing mission to deliver high-quality and timely service across all operations. It will complement SPM’s existing global facilities, providing the same level of excellence that customers have come to expect.

"This achievement is a testament to the hard work and dedication of our entire team," said Jackson Tan, Global Business Development Director at SP Manufacturing. "We look forward to writing the next chapter of the SPM story as we continue to grow, innovate and deliver unmatched value to our customers."

The Senai facility is equipped with comprehensive manufacturing capabilities, including:

  • Advanced electrical and functional testing
  • In-circuit testing and automated optical inspection (AOI)
  • State-of-the-art cleaning processes
  • Rigorous inspection protocols
  • Rapid prototyping and expert assembly processes

In addition to these technical capabilities, SP Manufacturing excels in supply chain management, ensuring the timely delivery of high-quality components and seamless support for its customers.

SP Manufacturing serves a broad range of industries, including Medical Devices, Mission Critical, Automotive, Aerospace and Defense, Industrial Equipment, Telecommunications, and Renewable Energy. This diverse market reach reflects the company’s ability to adapt and meet the unique needs of a variety of industries.

For more information about SP Manufacturing and its award-winning services, visit www.sp-manufacturing.com  

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