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LEUVEN, BELGIUMIMEC and the Microsystems Packaging Research Center at the Georgia Institute of Technology invite interested parties to join a research program on next-generation flip-chip and substrate technology. The program addresses key IC-to-package to board packaging interconnect issues for 32 nm ICs and beyond.
 
IMEC and Georgia Tech will explore, develop and invent solutions to interconnect high-density ICs with tight I/O pitches (20-40 µm peripheral) to low-cost packages and PCBs. The program targets novel packaging approaches to reduce the mechanical stress on the IC after packaging and assembly.
 
The program plans to provide solutions for the four major barriers to next-generation flip-chip packaging of scaled ICs and ultra-low-k dielectric ICs. Its aim is to explore and develop organic package interposer substrates that minimize stress at die and package level and enhance the wiring density, the fine I/O pitch routing capability and the high-frequency signal performance of substrates; a new generation of fine-pitch flip-chip UBM (under-bump metallization) and barrier metallization that meet the electromigration and thermo-mechanical reliability targets of flip-chip scaling; novel solder and non-solder interconnect approaches, including advanced underfill materials and processes to meet future current density, geometry and reliability requirements; thermo-mechanical modeling, design and verification for improved reliability.
 
The two-year program is open for the entire supply chain. The program plans to bring together 20 to 30 expert researchers from industry and academia worldwide.
TEDDINGTON, UK – A report describing a new combinational test method for measuring relative reliability of electrically conductive adhesive joints on subtractive thermoplastic substrates was just released by the National Physical Laboratory.
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EL SEGUNDO, CA – As the mobile-handset market goes, so goes the mobile-handset semiconductor market – and right now both areas are going through a period of consolidation that may lead to a significant winnowing of baseband chip suppliers, says iSuppli Corp.
 
In wireless handsets, numerous smaller players headquartered in China have exited the business during the past few years. This, coupled with the bankruptcy of BenQ-Siemens, has led to an increasing concentration of market share among the Top-5 mobile-handset OEMs, according to iSuppli.
 
In 2006, the Top 5 OEMs accounted for 83% of global unit shipments, up from 75.6% in 2005. This has led to declining opportunities for mobile-handset baseband semiconductor suppliers, the firm says.
 
“Quite a few baseband semiconductor suppliers are now battling for sockets at a dwindling number of handset OEMs,” said Derek Lidow, president and CEO of iSuppli. “With a smaller number of handset OEMs accounting for an overwhelming portion of sales, opportunities for baseband IC suppliers are getting more difficult to come by.”
 
Meanwhile, the overall mobile-handset market is experiencing decelerating growth. After rising by 20.1% in 2006, growth in worldwide mobile-handset unit shipments is expected to slow to 13.1% in 2007, and then to 11.6% in 2008, according to iSuppli. The annual growth rate will continue to decelerate during the following years as the mobile-handset market becomes more mature because of high penetration rates in the world’s developed regions.
 
This, combined with a slowdown in handset shipment growth, has led to a deceleration in the growth of the mobile-handset baseband IC market. After rising by 14.1% in 2006, global revenue growth will slow to low single-digit percentages this year, the company adds.
 
Signs of the stresses being exerted on the baseband semiconductor suppliers are appearing, as growth opportunities become harder to find. Consequently, staying competitive in the race to supply the five leading OEMs requires increased levels of capital, capability and innovation.
 
In August, the ranks of baseband suppliers was reduced by one as LSI Logic Corp. announced it would sell off its mobility products business unit to Infineon Technologies AG.
 
And in September the number of baseband suppliers was further reduced when MediaTek Inc. purchased Analog Devices Inc.'s baseband chip product line.
 
Another example is STMicroelectronics, supplier of analog handset baseband semiconductors, which has struggled in recent quarters as its revenue growth has stalled. The company’s revenue was $197 million in the second quarter, down 10.5% year-over-year, says iSuppli.
 
The baseband IC business has a handful of players with annual revenues of or on pace to be in the $1 billion range: Qualcomm, Texas Instruments, MediaTek and Freescale Semiconductor.
 
This shows that as the mobile handset market is consolidating into a small number of large players, so too is the mobile handset semiconductor space, says iSuppli.
 
Beyond customer consolidation, baseband chip suppliers face another challenge: rising costs. With mobile handsets continuing to add features, baseband IC chips are becoming more expensive to develop.
 
Only a few companies have the margins to maintain development costs in this area. This dynamic is likely to further consolidate market share, resulting in a small number of large-sized baseband suppliers.
 
It’s clear that the baseband market cannot support all the current players. However, how many players will be left when the current phase of consolidation is over is unclear.
 
Unless one of the top-tier players buys another supplier of equal size, there’s no one else left to buy. This may set the stage for war among the existing players, leading to market consolidation, says iSuppli.

WASHINGTON, DC – Recent scientific tests have revealed that Apple's iPhone contains hazardous chemicals, says Greenpeace. According to the environmental organization, tests have uncovered two types of hazardous substances,which have already been eliminated by other mobile phone makers.
 
In May, after thousands participated in the Green my Apple campaign, Steve Jobs claimed, "Apple is ahead of, or will soon be ahead of, most of its competitors" on environmental issues, reports Greenpeace.
 
The organization says it watched closely when the iPhone was launched in June for any mention of its green features, but none was mentioned. As a result, Greenpeace that month bought an iPhone and sent it to its UK research laboratories. Analysis revealed the iPhone contains toxic brominated compounds (indicating the prescence of brominated flame retardants [BFRs]) and hazardous PVC, says Greenpeace. The findings are detailed in group’s report, "Missed Call: The iPhone's Hazardous Chemicals."
 
An independent scientific laboratory tested 18 internal and external components of the iPhone and confirmed the presence of brominated compounds in half the samples, including in the phone's antenna, in which they made up 10% of the total weight of the flexible circuit board, says Greenpeace. A mixture of toxic phthalates was found to make up 1.5% of the plastic coating of the headphone cables, the group adds.
 
Dr. David Santillo, senior scientist at Greenpeace Research Laboratories, commented, "Two of the phthalate plasticisers found at high levels in the headphone cable are classified in Europe as 'toxic to reproduction, category 2' because of their long-recognized ability to interfere with sexual development in mammals. While they are not prohibited in mobile phones, these phthalates are banned from use in all toys or childcare articles sold in Europe. Apple should eliminate the use of these chemicals from its products range."
 
The disassembling also revealed the iPhone's battery was glued and soldered into the handset. This hinders battery replacement and makes separation for recycling, or appropriate disposal, more difficult, and therefore adds to the burden of electronic waste, Greenpeace believes.
 
The organization reports Nokia is PVC free, and Motorola and Sony Ericsson already have products on the market with BFR-free components. Apple's competitors have also identified extra toxic chemicals they intend to remove in the future – beyond current minimum legal requirements. Nokia and Sony Ericsson also have global takeback policies for phones and accept responsibility for reuse and recycling.
 
Apple does not have a global free takeback policy, so the eventual fate of the between four million and 10 million iPhones expected to be sold in its first year is uncertain, concludes Greenpeace.
 
EDINA, MN -- Jeff Kennedy, director of advanced manufacturing engineering at Celestica Inc., last week received SMTA’s Founder’s Award, the trade group’s highest individual honor.

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HIBBING, MN — Kimball Electronics will close its electronics manufacturing plant in Hibbing by next March and lay off some 200 employees, according to local news reports.
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