Zentech Fredericksburg (formerly Colonial Assembly and Design) has added over-molded cable assemblies manufacturing to its robust resume of capabilities.

Leveraging over thirty-five years of success in support of the U.S. Navy, military primes and the commercial sector, the Zentech - Fredericksburg operation has a long legacy of supporting complex semi-rigid RF cable assemblies, point-to-point wiring and wire harness requirements.

Fredericksburg is certified to IPC-A- 610 Class 3 as a QML mission critical trusted source, and is both IPC-WHMA-620 and J-STD 001 QML. In response to our customer’s demands, Zentech Fredericksburg has added a YUH DAK YH-55 vertical injection mold system to accomplish the over-molding process.

Overmolded cable assemblies are ideal for harsh environments because of their impermeable properties. They are equipped to withstand shock, vibration, and continual flexing without the risk of compromise to the termination point. Over-molding is also a potential cost savings alternative to potting since it is an automated process.

Zentech Fredericksburg over-mold capabilities feature:

Rapid prototyping
Mold, cable and wire harness design support
Over-molded with smoke and fire resistant materials
20 different types of plastics and resins available, capable to withstand temperatures up to 340 degrees
In house mold fabrication with a 2 week lead time
Aluminum or steel molds
Modular backshells

Do you have an application that requires high reliability and functionality in a harsh environment? We understand harsh environment applications and create products manufactured for high performance. Contact us today to find out how we can help you achieve success!

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