Or will the West continue to risk exposure?
The massive disruption caused by Covid-19 has revealed the fragility of the global supply chain. With proper leadership, however, many companies are adjusting (or will adjust) to the changes made necessary by this pandemic.
Predictably, this unprecedented disruption has prompted calls for nations to onshore their manufacturing. It’s an argument that pops up periodically. And on the surface, it does make sense. Why leave a domestic market so vulnerable to what’s going on in the rest of the world? Why not build all we need here?
But here’s some straight talk: It is simply not realistic to think we can bring all manufacturing – including printed circuit boards – back to Western shores.
Motivated by fear, businesses are valuing creativity as never before.
Over the past 60 to 90 days, I am sure I have heard the term “the new normal” at least a thousand times. Before Covid-19 has run its terrible course, I fully expect to hear it at least a zillion more. But what exactly is “the new normal?”
Sometimes global events become a catalyst for change. Events like the Great Depression and World War II had dramatic, difficult and often devastating impacts on the world. However, those impacts were mostly temporary reactions to transient events, like the aftermath of a very bad storm. Covid-19 is different, which makes trying to visualize and comprehend events, both in the now and the future, so difficult.
Covid-19 truly levels the playing field. Everyone on earth will at some point be impacted, regardless of gender, political orientation, geography, socioeconomic status or faith. Everyone is at risk, and everyone will be impacted in similar ways. That differs from past global events that typically were the cause of regional wars (even WWII did not impact all countries), economic downturns, political eruptions, or local plagues. We really are all in this together.
We left off last month commenting on the effects of Covid-19 on the supply chain and offering questions – and some opinions – on what might happen next. Interestingly, the real ugliness might not have hit yet. Anticipating the traditional supply drop-off during the Chinese New Year, most companies boosted inventories ahead of time. By the time China turned the lights back on, in late February/early March, the West was starting to slow, leaving stocks in a relatively decent position.
So far, so good.
Where China will feel it most, I think, is over the next two months, as Western demand lags and China’s domestic-based suppliers pull back so as not to overstuff the supply chain. Already, we are starting to see some layoffs in Southeast Asia. If that region has to sustain another wave of Covid-19, look out. The chain could be in for a wild ride.
Ramp the advertising programs and support them with content tied to sales efforts.
In my last column, I discussed the communications strategies that were most important as Covid-19 began to change our working lives. This month, I look at communications strategies that will be most important as we resume the new normal working world.
As I write this (Apr. 16), the strategy for reopening businesses is just being formulated. From everything I’ve seen reported, it appears the strategy will be a rolling relaxation of restrictions, which means geographic advantages for companies in places that either had minimal infection rates or have successfully flattened their curves. Rolling increases of restrictions are also likely if a region starts to see new spikes in infections.
Is a wet cycle necessary after every print? Maybe not.
In the previous installment of screen printing hacks, we discussed some proven workarounds for alignment issues. This month – and based on some recent customer observations – the advice centers on understencil cleaning, how lack of control can adversely impact this sub-process of printing and the overall result, and a few suggestions for correcting the problems.
Here’s the backstory: A customer printing very small dimensions – 200µm square apertures with spaces of 130µm, on average – was experiencing sub-4 Sigma results on some NPI designs. Transfer efficiency was low, and there was a large standard deviation across devices and the PCBs, so a lot of inconsistent paste-on-pad volume. Our team developed new stencil designs and tested them in a lab environment with our SPI, yielding excellent results. After making some machine calibration adjustments onsite at the customer and integrating the new stencils, however, there still wasn’t tremendous uptick in the process; improvement was observed but not at the expected level. Let the troubleshooting continue! We turned our attention to the cleaning process.
More lasers and improved and integrated software have factories humming.
The methods and equipment used to fabricate PCBs are becoming increasingly advanced and centralized. For example, computers, lasers, and AI are ever more common in all areas of PCB processing. In recent years, a considerable number of PCB manufacturers have invested heavily in the integration of the complete shop, with all equipment controlled by one central computer. The interconnection enables quicker file processing, higher accuracy, and improved yields.
One of the most expensive pieces of production equipment is the laser-direct imaging system (LDI), which has made significant improvements in accuracy, speed, quality, and in reducing overall manufacturing rejects. The newer models feature multiple cameras to locate lamination holes, compare them to the original Gerber file, then digitally scale the image to fit the panel. Newer laser imagers are capable of imaging down to 15µm line widths and spaces.