Developments in the field of electronics manufacturing are characterized by growing demands on quality and throughput rate, as well as the increased use of miniaturization. Automatic optical inspection (AOI) has become one of the pre-requisites in satisfying the demand for zero-defect manufacturing concepts, particularly in small to medium-sized electronics production facilities. Viscom has responded to the requirements of the market and, with the S3088AV, now proudly offers a new AOI system with an attractive price-performance ratio.
S3088AV is a cost-optimised system with full reflow inspection capability. The inspection of PCBs is operated in single track mode, enabling the inspection of assemblies up to 400 x 350 mm (14.7 x 13.8"). Full program compatibility with the S6055 is guaranteed.
The 4M sensor technology is also used in this system, detecting defects in paste print, component placement and solder joints. The additional use of angled camera modules ensures full-depth inspection and detection of critical errors, such as lifted leads in the fine pitch range.
Further highlights include quick and easy program creation using EasyPro and simple program transfer. Additional modules are also available, including a rework station, post-classification station and off-line programming and SPC analysis.
Viscom AG, www.viscom.de
BP-3106 BGA Bumping Solder Paste produces large deposits of solder material in bumping and other applications using only an SMT printer with a bumping stencil.
Applied using existing equipment, increasing the BGA substrate panel size and printing speed without extra investment in equipment such as BGA ball placement hoppers.
Said to exhibit excellent release properties, robust slump resistance and ultra-low voiding. Can be used for both area array and peripheral BGAs and passes SIR before and after cleaning.
Standard packaging includes 500 g jars and 700 g Semco cartridges. Can be applied using an enclosed printhead such as DEK's ProFlow and MPM rheo pump.Indium Corp., www.indium.com
Multicore TTC-LF allows soldering irons to be re-tinned, even when conventional methods such as sponges, pads or rosin-cored solder wire are not effective.
Applicable for lead and lead-free applications, the product is a small block of electronics lead-free grade solder powder and flux formed into the shape of a thick disk. For cleaning and de-wetting soldering irons, users need only wipe the tip of the soldering iron gently across the surface to produce local melting and then wipe as normal on a damp sponge to ready the iron for re-use.
Benefits include minimal residues, activators that thermally decompose into inert components and the ability to clean heavily oxidized metal surfaces such as copper and iron plated soldering tips.
Henkel, www.electronics.henkel.com
A major upgrade to the CR-5000 enterprise-wide PCB design suite of tools includes 44 productivity enhancements in schematic capture, layout and simulation.
Version 8.01 is aimed at designers of high-complexity boards that use extreme miniaturization technologies such as embedded passives, flex circuits, high-density interconnects and FPGAs. Capabilities include RF design, design re-use and design partitioning with core design strengths that meet the requirements of consumer and high-tech electronics applications. Built on the design structure and methodology of version 7.
Enhancements to schematic capture and analysis module include a net connect view, the ability to import and export net label and pin information in CSV format, new fault analysis functions and a property viewer that can be used during symbol re-load. The upgrades to the Board Designer placement and routing module mean that users have use of automatic area correction functionality, benefit from even deeper integration with mechanical CAD and can achieve more consistent star-point connections. The board layout tool can space tracks automatically based on the electrical potential difference between them, and has support for multiple bond wires.
Zuken, www.zuken.com
Vibration Isolation Mounts are ideal when designing or retrofitting sensitive OEM equipment where external isolation is not desired or is not suited to the application. Available in a variety of shapes and sizes with load capacities ranging from 200 to 20,000 lbs, and standard heights of 4", 6", 12" and 24".
Provide vertical and horizontal vibration isolation with low natural frequencies, automatic leveling and height control to within 0.005", and internal damping for improved stability. Have a standard blue polyurethane finish and are Class 100 cleanroom compatible.
Offered in active and slave configurations. Active mounts use the VIBRALEVEL Air Servo Valve to feed or bleed air from the mounts to maintain preset "zero deflection" and compensate for load changes. Slave mounts do not have Air Servo Valves but are controlled by one of the active mounts.
Options include a damping tank, a portable air compressor and a white epoxy-powder-coat finish for Class 10 cleanroom compatibility.
Can also be used for steppers, laser trimmers, automated wafer inspection, profilometers and surface-measurement instruments.
Kinetic Systems Inc., www.kineticsystems.com