ZIEHL-ABEGG, a long-standing partner and satisfied user of our solutions for over a decade, has implemented the first apps from the innovative software solution portfolio of SynapticaOS with Smart Alerts and Product Change – a real highlight in our collaboration!

With the introduction of Smart Alerts, the customer has achieved impressive savings:

• 70% reduction in downtime during changeovers
• 80% reduction in downtime due to machine malfunctions
• 90% reduction in micro-stops
• Approximately one-third reduction in walking distances
• Significant reduction in physical and organizational workload for operators

In combination with the Product Change application, the return on investment (ROI) is only 10 to 12 months – clear proof of the efficiency of our solutions.

Various ASYS hardware components are used on two active production lines, including VEGO handling modules, INSIGNUM, SERIO, and the DryTower from ASYS material logistics. The change is also visible: SynapticaOS is now directly accessible to the customer via a monitor.

“With SynapticaOS, we have made our production noticeably more agile – this not only saves time

but also reduces the strain on our employees. For us, this is a real quantum leap in line organization,” says Adrian Schaaf, Head of Industrial Engineering at ZIEHL-ABEGG.

This implementation marks a milestone – not only technically, but also in terms of the interaction between people, machines, and software.

We would like to thank ZIEHL-ABEGG for its many years of trust and look forward to many more innovative steps in our shared future.

ZIEHL-ABEGG, a long-standing partner and satisfied user of our solutions for over a decade, has implemented the first apps from the innovative software solution portfolio of SynapticaOS with Smart Alerts and Product Change – a real highlight in our collaboration!

With the introduction of Smart Alerts, the customer has achieved impressive savings:

• 70% reduction in downtime during changeovers
• 80% reduction in downtime due to machine malfunctions
• 90% reduction in micro-stops
• Approximately one-third reduction in walking distances
• Significant reduction in physical and organizational workload for operators

In combination with the Product Change application, the return on investment (ROI) is only 10 to 12 months – clear proof of the efficiency of our solutions.

Various ASYS hardware components are used on two active production lines, including VEGO handling modules, INSIGNUM, SERIO, and the DryTower from ASYS material logistics. The change is also visible: SynapticaOS is now directly accessible to the customer via a monitor.

“With SynapticaOS, we have made our production noticeably more agile – this not only saves time

but also reduces the strain on our employees. For us, this is a real quantum leap in line organization,” says Adrian Schaaf, Head of Industrial Engineering at ZIEHL-ABEGG.

This implementation marks a milestone – not only technically, but also in terms of the interaction between people, machines, and software.

We would like to thank ZIEHL-ABEGG for its many years of trust and look forward to many more innovative steps in our shared future.

CRANSTON, RI — July 2025 — Federal Electronics, a leader in providing advanced electronic manufacturing services, has announced a major upgrade at its Hermosillo, Mexico facility with the installation of a Mycronic MYPro A40DX Pick-and-Place system, advancing its surface mount assembly capabilities for high-reliability electronics manufacturing.

The MYPro A40DX is Mycronic’s flagship placement platform, designed to handle complex, multi-variant PCB assemblies with exceptional speed and accuracy. It delivers placement rates of up to 48,000 components per hour, combining volume-level throughput with quick changeover flexibility and making it a perfect fit for the dynamic needs of Federal Electronics’ OEM customers.

“This new addition is all about enabling smarter, faster manufacturing,” said Ed Evangelista, President of Federal Electronics. “The A40DX increases our ability to respond quickly to design changes and varied builds without sacrificing precision or quality.”

Federal’s Hermosillo facility plays a pivotal role in the company’s North American operations, offering cost-effective, nearshore manufacturing to OEMs across the U.S. The site is fully integrated with the company’s Cranston, Rhode Island headquarters via a unified ERP and IT infrastructure, ensuring real-time production visibility and synchronized workflows between both locations.

Staffed by more than 350 professionals, the Hermosillo site is optimized for high-mix, high-reliability assembly and currently supports a growing portfolio of AS9100-certified programs. The addition of the A40DX positions the facility to take on increasingly complex builds while maintaining fast turnaround and consistent quality.

This investment reflects Federal Electronics’ ongoing strategy to scale advanced manufacturing across its U.S. – Mexico footprint – supporting customers in aerospace, industrial, and medical sectors with agile, aligned, and high-performance solutions.

For more information on Federal Electronics and its manufacturing capabilities, visit
www.federalelec.com or contact sales@federalelec.com.

BEND -- SisTech Manufacturing recently rolled out advancements to its Electronic Manufacturing Services. These updates underscore the company's dedication to streamlining production processes while maintaining high quality and precision for their diverse clients. With these efforts, SisTech Manufacturing continues to strengthen its role in the industry by providing tailored solutions for its ever-changing customer needs. SisTech Manufacturing's range of services, including Printed Circuit Board (PCB) Assembly, Conformal Coating, Testing and Inspection, and Obsolescence Management, positions it as a leader in the demanding fields of aerospace, military, and consumer electronics.

Central to SisTech Manufacturing's strategy is a commitment to uphold superior standards in electronics production. This is evident in their new service offerings, which aim to boost efficiency in manufacturing. By optimizing their processes, clients can expect a boost in output while maintaining consistent product quality. This commitment is reinforced through the company's state-of-the-art facility in Bend, Oregon, which is equipped with the latest technology to ensure precision in every project.

The company's CEO highlighted this focus, stating, "SisTech Manufacturing consistently seeks to refine our manufacturing processes. By integrating state-of-the-art technology and expertise, we provide services that align with the specific needs of our clients in various industries. Our goal is to deliver not only efficiency but also reliability and excellence in our services."

Their push for innovation is visible through their continuous adoption of the latest techniques in Electronic Manufacturing Services. By integrating these advanced methods, SisTech Manufacturing stays competitive in the market, offering valuable and reliable electronic solutions to clients who need them. For more information on their services, please visit the SisTech Manufacturing website.

Improvements in SisTech Manufacturing's Electronic Manufacturing Services include upgraded process control measures designed to address possible production risks. This forward-thinking approach helps protect the quality of the products, cut costs, and ensure projects finish on time. Clients benefit from a smooth experience, confident that their products are made with precision and attention. Detailed information about their comprehensive offerings, including proactive obsolescence management programs, can be accessed at the SisTech Manufacturing website.