Los Angeles, CA -- MS2 Technologies, a P. Kay Metal-affiliated company, has introduced a new technology to enhance wave and selective soldering. The first of the series of products eliminates dross and oxides from the soldering process without the need for nitrogen or other exotic gases. The elimination of dross provides a substantial reduction in electronic assembly material costs especially with the advent of higher priced lead-free solders. The process entered production testing this spring and will be commercially available in November.
The company will launch a version for use with leaded solder and another for lead-free solders, including the various SAC alloys.
Larry Kay, president of P. Kay Metal and MS2 Technologies, and one of the inventors of the process, said, “The use of MS2 will reduce solder purchases for through-hole assembly by 40-75% depending on production volume.”
AIM will highlight its lead-free soldering materials, including the SN100C lead-free alloy, in booth 5434 at AT Expo in Rosemont, IL. In addition, a live lead-free selective soldering demonstration with the alloy is in booth 5437.
SN100C, created by Nihon Superior in Japan, is comprised of tin, copper and a small amount of nickel.
The small amount of nickel modifies its behavior so that in wave soldering it exhibits fluidity comparable with tin-lead solder. Excess solder drains easily off the joint, so bridges and icicles are avoided. Provides smooth, bright, well-formed fillets which make inspection easy.
Does not contain silver or phosphorus, is less aggressive towards the copper of tracks and pads or the stainless steel components of soldering equipment. Has a low dross rate.
Polyonics introduces 1 and 2 mil color polyimide labels. The labels are
coated with a permanent pressure-sensitive acrylic adhesive and a high
opacity, medium gloss topcoat available in six tinted colors ¾ pink,
yellow, orange, blue, green and violet. They are thermal transfer
printable and scan with both visible and IR scanners. Barcode labels
made from the materials reportedly demonstrate excellent performance in
lead-free wave solder environments, which range from 260º to 290ºC.
Designed
for barcode or alphanumeric identification of PCBs or electronic
components, can withstand mixed circuit board processes, on either the
top or bottom side of the board. Said to have excellent resistance to
harsh fluxes, cleaning agents, saponifiers and wave solder
environments, and resist common methods of cleaning.
Polyonics
developed the labels, which will survive both standard and lead-free
processes on top or bottom side of the board, for manufacturers looking
to color code production/process lines. Some companies
choose to use the plain white polyimide labels for standard
“non-compliant” subassemblies, and a color-coded label (e.g., pink,
yellow, orange, blue, green or violet) for the compliant
products.
Rochester, NY and Bromont (Quebec), Canada -- Hover-Davis will offer Cogiscan RFID hardware and software applications compatible with its range of component feeders, including tape feeders, label feeders, and Direct Die feeders.
By combining the Cogiscan Smart Material Control technology with its component feeders, Hover-Davis will be able to provide a one-stop shop for Intelligent Feeding Solutions. Features of intelligent feeders include: Identify and track components and feeders with barcode and RFID Provide real-time visibility of all materials on the shop floor Reduce waste of time and materials Eliminate human errors and improve productivity Generate complete component traceability reports Standardize data acquisition across multi-vendor lines Enable communication between feeders, machines and systems
CAT 35 ILDS (Integrated Liquid Delivery System) dual-mode spray head is an alternative to conventional air-atomizing, film coating and dispensing technologies.
Consists of an ultrasonic transducer with a titanium spray forming head and integrated liquid and air applicators. Has two modes: narrow (5 mm pattern width) and wide (3 to 25 mm pattern width). Applies a thin, defect-free coating 0.5 to 5 mils in thickness, said to provide excellent uniformity.
Nozzle-free spray head works with urethanes, acrylics, water-based, solvent-based and 100% solids UV curable conformal coatings and is compatible with all Prism Systems.
New software for In-Sight vision sensors reportedly improves workflow, eases integration and speeds deployment of vision sensors on the factory floor:
In-Sight Explorer 3.1 features a Windows XP look and feel, and supports the use of industry-standard OPC communication tags. In-Sight OPC Server makes it easy to exchange data with other OPC programs and systems including PLCs, distributed control systems (DCS) and distributed I/O networks. In-Sight ActiveX Display Control allows users to integrate In-Sight images and display graphics into third-party HMI and SCADA packages.