Software upgrades are being offered for CBT6000, model 8000 automatic wire bonders and the model 3500 component placement work cell. Included are the latest operating software, improved vision systems for pattern recognition and Bond Data Miner, which monitors machine and process trends. Reportedly can track and archive traceability data; automatically adapt its process parameters; capture and analyze process and machine trends; and report its own uptime and statistics to any computer in the world.
SMX Series surface mount DC to 18 GHz packages reportedly have low insertion loss and good return loss and thermal properties. Designed to provide good electrical transition performance for die. Made to provide wideband electrical performance and incorporate copper composite bases for thermal dissipation. Sealed with cup-shaped liquid crystal polymer lids with B-stage epoxy preforms.
QTEK Adhesive Remover reportedly eliminates misprinted adhesives and pastes before they cure and attach themselves to screens or PCBs. Is an isoparaffinic hydrocarbon, and reportedly contains no ozone-depleting substances, and is RoHS and WEEE compliant. Is available in tubs of 100 pre-saturated wipes, 500 ml spray bottles, 5 liter containers and more.
The X7056 features parallel AOI and automatic 3-D x-ray inspection with top and bottom optical views. Microfocus x-ray tube has a reported resolution of 15 µm per pixel. Iterative Easy3D software yields highly accurate image quality. Includes 6 MP sensors, and can be equipped with AOI cameras for simultaneous top- and bottom-side PCB inspection. Simultaneous inspection and double-track loading lower handling times. Is fully modular, and can be used as a combination AOI/AXI or pure AXI system.
HumiSeal UV40 reportedly won’t crack under thermal cycling. The polyurethane-polyacrylate hybrid, UV-curable polymer structure coating is said to have low viscosity. Said to be physically flexible, particularly in response to thermal cycling duress. Has reported low solvents (less than 3% content); meets all ISO 14001 and major health and safety and hazardous chemical regulatory requirements.
Medalist 5DX automated x-ray inspection’s 8.4 software release reportedly contains specialized algorithms that permit inspection of quad-flat, no-lead (QFN) components with reduced false call rates; defect characterization on non-wetted direct FET (field-effect transistor) by using an open slope paste test; and a threshold enabling inspection for solder presence along side edges of capacitors.
TheLNC 60 is used to simultaneously align components on six nozzles on each placement head inside JUKI’s newest pick-and-place machines. The LaserAlign sensor reportedly allows the component alignment process to perform rapidly on the fly. Will be used in KE-2070 series of high-speed chip shooters and KE-2080 series of high-speed flexible mounters, reportedly capable of placing down to 01005 components.
The BondJet BJ915 heavy wire bonder reportedly offers the highest speed and accuracy, and the largest work area available. Highlights are said to include a 10% speed increase over BJ910 with bonding speeds reported as fast as 450 ms/wire (300µm diameter 8 mm loop length wire) and 10 µm at 3 sigma placement accuracy. Said to be the only heavy wire bonder with both integrated pull test and nondestructive shear test capability. A process-integrated quality control (PIQC) system is said to provide wire deformation graphs for multiple or single wires, data logging of all error messages and tolerance limits, storage and printing of deformation curves for analysis, statistics, and process control.
The BluePrint-PCB Viewer application is available as a free Web download. Reportedly allows users to create a comprehensive PCB release package. Supports three viewers, including a standard viewer; one that supports html and can be viewed using an Active X component, and the Pack and Release Viewer, which is said to allow users to control the amount of time a document release package may be viewed by a third party. All versions support hyperlinking functions that link details to notes and callouts as well as URLs, e-mail addresses, audio, video and other electronic files. Reportedly can view and query the native CAD data. Contains search function.
The Static Control Anti-Fatigue 9900 series mats are said to enable workers to stand comfortably for long periods, while minimizing fatigue and reducing static electricity. The mats, 0.60" (1.52 cm) thick with a beveled edge made of solid molded rubber, consist of a matrix of hollow cylinders that function like springs when compressed. Said to get softer as compressed. Weigh 2 lbs. per sq. ft. and come in three sizes: a standard 3 x 5ft. (0.9 x 1.5 m); an octagonal 22" diameter (55.9 cm), and in 3ft.-wide runners that can be customized. Reportedly have a resistance in surface to ground snap of <1 x 10 (to the 6th power) ohms and surface to ground resistance of <2 x 10 (to the 6th power) ohms when connected through a 3M-brand ground cord 3040. Includes three-year warranty.
The JOT Automation line features a bare board unstacker, segmented conveyor, and high-speed router. The J210-50 bare board unstacker automatically feeds boards onto a production line. Has a pass-through length of 19.7" (500 mm). The track height is adjustable from 29.5–39.4" (750-1000 mm). The J204-50 segmented conveyor transports and buffers PCBs between process machines using multiple-drive technology. Comes with line width adjustment and mechanical connection to other equipment. Reportedly ensures no contact occurs between boards during transfer. The J215-33 single magazine handler is said to be ideal for high-mix, low-volume production. Features a feed-out conveyor for unloading. Offers a no-program setup. Track height is adjustable between 35.4 – 37.4" (900 and 950 mm). The J501-44 high-speed router is a compact inline router said to be suited for high-volume production of small panels. Makes use of grippers to hold the PCB in place for underside milling to ensure short-cycle duration. Cutting speed is reportedly up to 60 mm/s with a reported cutting accuracy of 0.15 mm. The J501-41 standalone mini-router for topside routing reportedly offers a cutting speed of up to 60 mm/s with accuracy of 0.2 mm within a compact footprint.
The Fonton BGA 936A has been specifically designed for R&D and RMA departments in both computer and communication fields. Said to be an economical and efficient solution for soldering and desoldering procedures. Built-in industrial microprocessor. Users reportedly can set temperature profiles, perform auto-cooling and auto pick-up processes, prepare profile printouts, and adjust parameters directly on the machine without requiring an external PC. Available Jan. 1.