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EnviroMark 907 (EM907)  is a no-clean, lead-free solder paste designed for high-yield lead-free manufacturing. Said to offer a long stencil life and Pb-free joints that resemble those achieved with Sn/Pb solder paste. Capable of extended downtimes in printing, maintains print quality at high print speeds — up to 6 in/sec. (150 mm/sec.). Said to have excellent cold and hot slump behavior to prevent bridges and solder ball formation.
 
Reportedly has excellent solderability to a variety of board surface metallizations, including OSP, Ni/Au, Immersion Sn and Immersion Ag. Features high levels of solderability to a wide array of component metallizations, including Pd/Ag and Alloy 42. Flux chemistry offers bright solder joints, comparable to 63/37, even in air reflow. The paste leaves only a light-colored residue and provides a stable tack life. Reflowable in air or nitrogen, prints down to 0201 pad sites, has printing characteristics to 16 and 20 mil pitches (0.4 and 0.5 mm) and meets J-STD-004 Flux Classification ROL0.
 
Kester, kester.com
Booth 1085
Vertical PC Board Cart is available in a variety of standard sizes, and is infinitely adjustable. Offers custom slotted, ESD-safe plastic panels on the shelves to protect the edges of PCBs and the sheet metal panels attached to high-end PCBs. Feature a “fish mouth” entrance to the slot to make it easy for the operator to slide PCBs into the shelf. Available for single-sided or double-sided applications. Hundreds of PCBs can be stored in the cart; fully enclosed models are available.

Bliss Industries, blissindustries.com
Booth 857
Glenbrook Technologies offers real-time x-ray systems with x-ray microscope technology to meet the demands of both production and laboratory environments for PCB and BGA inspection.
 
RTX series for production monitoring, and the Jewel Box series for process development and failure analysis, help reduce manufacturing costs and feature compact designs.
 
RTX series provides rapid, reliable in-process inspection at high volumes for PCBs with advanced components such as BGAs, micro BGAs and flip chips. Compact size, light weight and wheeled design make it easy to move and position in tight quarters.
 
To support advanced research, process development and failure analysis in the laboratory, Jewel Box series offers high magnification, with continuous zoom from 7x to 2000x. Micro-focus x-ray tubes provide ultra-high resolution and detail. A five-axis positioner allows x-ray imaging from any angle.
 
Glenbrook Technologies, glenbrooktech.com
PCB049 board and kit can evaluate mixed-technology Pb-free assembly. Tests a variety of JEDEC and EIAJ components.
 
Evaluates solder paste wetting and spread, solder paste slump performance, solder preform pin-in-paste performance and wave flux hole fill performance. Helps provide pick-and-place equipment and placement accuracy, reflow process capabilities, effectiveness of cleaning processes, surface insulation resistance (SIR), surface finish interaction factors and lead-free underfill performance. 
 
Four different optional finishes available for 8 x 10" boards: OSP, ImSn, ImAg and ENIG.


Each test kit includes a copy of CircuitCAM and CheckPoint software, ready-to-run CircuitCAM project files (CPFs), assembly documentation samples and templates, installation instructions and user manual.


Practical Components Inc., practicalcomponents.com

Indium Corp., indium.com
A-TEK is the exclusive distributor of the CSR 1200 Stand-Alone Depaneling machine manufactured by Getech Pte Ltd. The depaneler addresses the stringent electrical and safety requirements for CE certification.
 
Stand-alone unit features two independent processing tables for continuous operation and system optimization. Can handle panel sizes up to 13.8 x 13.8” (350 x 350 mm). Larger panels up to 20.8 x 20.8” (528 x 528 mm) can be prcessed on the CSR1280.
 
A-Tek, atekllc.com
Booth 263

A full range of precious metal clad products for fabricating micro-switches, connectors and components used in high-reliability medical, military and consumer products is available from Anomet.
 
They are metallurgically bonded to a core material to meet specific high-reliability requirements for contact and corrosion resistance, biocompatibility or to simply reduce material cost.
 
Fabricated by hot and cold drawing, have a smooth, consistent surface finish. The cladding can be produced thinner than filled and thicker than plated wire or ribbon, and the products are reportedly  more ductile and formable.
 
Functionally equivalent to solid products, available as wire and rod in sizes from 0.002 to 0.125” O.D. and as ribbon up to 1” W, with 2% or more cladding thickness, depending upon desired properties.  Precious metals can include platinum, palladium, gold or silver and related alloys on cores such as stainless steel, copper, Kovar, niobium, nickel-iron, molybdenum, tantalum and titanium. 
 
Anomet Products, www.anometproducts.com
Micro HVR addresses the high-volume rework market  where hundreds of boards must be repaired due either to high value, component scarcity or where manual rework is illogical. For repair challenges arising from component failure, assembly error, device revision and firmware updates, the system automatically sequences the repair steps: component de-solder and discard, residual solder removal, flux dispense (where necessary) and component re-solder.  All steps are automated. 
 
The pivot arm, with component rotation capability, is automated for hands-free placement. Sensors on the pivot arm allow component placement with defined force via z-axis motion of the substrate. Uses ”single-sweep“ residual solder removal technique. Has placement accuracy better than 10 µm, is suitable for large BGAs to fine-pitch CSPs and flip chips. 

A ”friction-free“ positioning table with x,y planar motor and high-resolution z-axis control is integrated.  An additional fast linear axis accomodates large substrates. 
Features an open data interface structure to the assembly line, and a modular design that is adaptable for different applications.
 
Can be configured with solder paste dispense for 0201 devices.  Can perform for extended periods of time at elevated temperatures.
 
Finetech, finetechusa.com
Booth 1481
IBIS, the Interferometric Bump Inspection System, offers production volume solder bump inspection on chip carriers. It inspects and reports on the position, height and shape of solder bumps on the die-attach side of chip carriers, ensuring that carriers are within specification for chip attachment.
 
Uses massively parallel digital signal processing technology coupled with true white light interferometry to reportedly offer 20 to 30X improvement over existing interferometry systems. This technology will be transportable to wafer and chip solder bump measurement in the future.

Lloyd Doyle Ltd., lloyd-doyle.com
Booth 2086
CDS6250 automatic system can dispense up to 150 drops/sec. (540,000 drops/hr.). Nanojet dispensing valve produces dots down to 2 nl. Three-axis system is programmable and can dispense adhesives with and without filler, pastes, oils, lubricants, colors, lacquer, flux, solder resist, conformal coating and more. Almost all media with a viscosity between 50 and 200,000 mPas can be dispensed.
 
Unlike other needle-based dispensing systems, the gap between the jet valve and the substrate can vary. As a result, the dispenser can travel at a fixed height while the substrate’s height changes.
 
Very thin ropes can be dispensed by jetting one drop next to the other, or by dispensing into a thin needle. The valve can dispense media under pressure (up to 100 bar) at high temperatures up to 100°C.


RO300FC full convection reflow oven is said to allow fast, homogenous heating. The integrated convection technology has a vertical hot air stream that evenly heats the complete PCB. Both standard and Pb-free pastes can be used.

Features RO-CONTROL software for increased process simulation and control. The software offers many of the same features as thermal profilers.
 
The high air volume of guarantees equal heating rates in all the components and the substrate, which leads to a minimum Delta-T. Options for the 80" long oven include: chain conveyor for double-sided boards, computer control and an N2 option.

The temperature of the pre-heat and the peak zones along with the conveyor speed are programmable to obtain the required soldering profile. Measuring the zone temperatures directly in the convection airflow guarantees reproducible results with Delta-T values at ±2°C. Different profiles for solder and glue are integrated in the microprocessor control.

Can be used for prototypes, small batches and production runs up to 700 boards in an eight-hour shift. 
 
Essemtec, essemtec.com
Apex booth 2433
Auto-Focus software automatically selects the best reflow oven recipe for new products without running a profile by evaluating a database of previously setup products and extrapolating a new oven recipe based on product and oven characteristics. Instead of relying on a technician’s guess, the user enters the product’s length, width and weight. After a dozen products that cover the required range have been set up properly, the accuracy and quality of the oven recipes developed is so high that most users may no longer find it necessary to run a verification profile.
 
Valuable to high-mix facilities, high-value assemblers and facilities that want to minimize setup times. Reduces downtime for oven setup.
 
KIC, kicthermal.com
Booth 363
The manual version of Fineplacer Lambda is used for sophisticated die-attach tasks, such as bonding of flip chips, MEMS, MOEMS and sensors on substrate sizes up to 180 x 136 mm. Placement accuracy is ± 0.5 µm for the A6 and A6V models, or better than ± 0.5 µm for the A7V l. Can be equipped with different viewing equipment including a LEICA microscope or a camera-monitor magnification system. 
 
Features an FA7 heating plate with a 50 x 50 mm heating area; “high ramp rate,” programmable up to 20°C per sec.; thermal conductivity; low thermal expansion; and optional heated inert gas integration.
 
The automated configuration is equipped with the automatic module package, consisting of the Automatic Bonding Force Module, Motorized Microscope Movement, and PC Control and Bonding WIN Flip Chip Software. Provides auto-touchdown and die placement as well as controlled bonding operation after manual alignment of die and substrate.
 
Advantages of the automated configuration include hands-off die placement; improved process repeatability ¾ pilot production worthy; places die with dimensions that exceed the optical field of view; provides up to 10 programmable microscope positions; upgradeable with integrated microscope; and features a measurement function as well as a placement mask generator.
 
Finetech Inc., finetechusa.com
Booth 1481
CX-1 is capable of placing advanced packages such as SiP, MCM and other mixed-technology applications. Features high-accuracy applications as well as standard SMT. Is built on the base of a standard SMT machine, but with highly accurate glass linear encoders. Special software periodically checks and calibrates to ensure accuracy.

 
With traditional lines, four machines are necessary; however, here only three systems accomplish the same production levels. Addresses the industry challenge of increasing use of bare die and flip chips mixed with standard SMT (such as cell phones, PDAs, etc.).

Compatible with existing feeders and line control software (HLC). Features HMS II to measure board surface height and flatness and placement flatness and the placement force control.

Comes standard with four placement heads capable of laser/vision centering, with independent x and theta motors, that can handle boards up to 330 x 250 mm and feature a standard 27 mm FOV high-resolution camera. 
 
The system offers two modes -- high accuracy and standard accuracy. High-accuracy features speeds of 1,300 (vision) and 1,600 (laser), and an accuracy of ±20 mm. Standard mode features a speed of
11,000 cph and an accuracy of ±40 mm.
 
Juki Automation Systems, jas-smt.com
Booth 1069

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